We modified the design a bit by increasing the legs to 6x6 and decided against drawers and the notched joints. I had the opportunity to use a Kreg Jig in the wood shop at school, so I decided to purchase one after seeing how easy and strong it was to make joints.
Here is the redesigned plan drawn in Google Sketch Up:

We were fortunate to find an old wood-shop butcher block maple top that had some dirty words carved in and some major saw kerfs. A belt sander took most of the damage away and a new router refinished the edges with a straight cut and a 3/4 round over. The finish (Good Stuff) was easy and non-toxic.

The frame ended up being mahogany with douglas fir 6x6 legs (1-12' beam cut in 4). I had to dig through piles without a forklift at Diamond M Lumber:


Here is the unfinished assembly:

A trip to Lowes brought back 4 different cans of Cabot stain products: Pre-Stain Wood Conditioner, natural stain, Quick Dry Sanding Sealer, and Spar Varnish.
Here is the first coat of pre-stain (stays wet) then stain:


Here is the finished product:
Hi Brian!
ReplyDeleteNice Work!
I really love this island and would love to see the plans of what you did. It looks like I cannot get it through your page though? Is the link to the sketchup plan still good? Thanks! JF